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This paper assesses the technical potential, costs and benefits of improving the fuel economy of light-duty trucks over the next five to ten years in the United States using conventional technologies. We offer an in-depth analysis of several technology packages based on a detailed vehicle system modeling approach. Results are provided for fuel economy, cost, oil savings and reductions in greenhouse gas emissions. We examine a range of refinements to body, powertrain and electrical systems, reflecting current best practice and emerging technologies such as lightweight materials, high-efficiency IC engines, integrated starter-generator, 42 volt electrical system and advanced transmission. In this paper, multiple technological pathways are identified to significantly improve fleet average light-duty-truck fuel economy to 27.0 MPG or higher with net savings to consumers.

Wall wetting of injected fuel onto the intake manifold and cylinder wall causes unpredictable transient behavior of air-fuel mixing which results in a significant emission of unburned hydrocarbon (HC) emission during cold start operation. Heated exhaust gas oxygen (HEGO) sensors cannot measure the air-fuel ratio (A/F) of exhaust gas during cold start condition. Precise and fast estimation of air/fuel ratio of the exhaust gas is required to elucidate the wall wetting phenomena and subsequent HC formation. Refined A/F estimation can enable the control of fuel injection minimizing HC emissions during cold start conditions so that HC emissions can be minimized. A new estimator for A/F of the exhaust gas has been developed. The A/F estimator described in this study utilizes measured exhaust gas temperature and general engine parameters such as engine speed, airflow, coolant temperature, etc.

The addition of synthetic traffic to a driving simulation greatly enhances the realism of the virtual world. Giving this traffic human-like behavior is likewise desirable, and has been the focus of some research over the past few years. This paper presents a modular architecture for including autonomous traffic in a driving simulation, and describes the first steps taken toward the application of this architecture to the DaimlerChrysler Auburn Hills Simulator. By separating the planning part of the agent from the low-level control and vehicle dynamics systems, the described architecture permits the inclusion of powerful, previously developed components in a straightforward way; in the present application, agents use Soar to reason about their actions. This paper gives an overview of the structures of the agents, and of the entire system, describes the components and their implementations, and discusses the current state of the project and plans for the future.

For human motion studies, which are to be used for either dynamic biomechanical analyses or development of human motion simulation models, it is important to establish an empirical motion database derived from efficient measurement and well-standardized data processing methodologies. This paper describes the motion recording and data processing system developed for modeling seated reach motions at the University of Michigan's HUMOSIM Laboratory. Both electromagnetic (Flock of Birds) and optical (Qualysis) motion capture systems are being used simultaneously to record the motion data. Using both types of devices provides a robust means to record human motion, but each has different limitations and advantages. The amount of kinematic information (DOFs), external sources of noise, shadowing, off-line marker identification/tracking time, and setup cost are key differences.

Modeling normal human reach behavior is dependent on many factors. Anthropometry, age, gender, joint mobility and muscle strength are a few such factors related to the individual being modeled. Reach locations, seat configurations, and tool weights are a few other task factors that can affect dynamic reach postures. This paper describes how two different modeling approaches are being used in the University of Michigan Human Motion Simulation Laboratory to predict normal seated reaching motions. One type of model uses an inverse kinematic structure with an optimization procedure that minimizes the weighted sum of the instantaneous velocity of each body segment. The second model employs a new functional regression technique to fit polynomial equations to the angular displacements of each body segment. To develop and validate these models, 38 subjects of widely varying age and anthropometry were asked to perform reaching motions while seated in simulated vehicle or industrial workplace.

This paper presents a distributed control system framework for next-generation automotive control systems, in which various control units are connected with CAN bus. The framework is a software platform that performs communication between control units and invocation of application programs. The framework includes necessary functions for data transmission to meet end-to-end timing constraints in distributed control systems. Application programmers don't have to write any communication procedure but focus on developing application programs with appropriate API (Application Program Interface). The framework is based on driving force management and also OSEK, which is a standard real-time operating system (OSEK-OS) and a communication protocol (CAN) for automotive control. We are now applying our prototype framework to an adaptive cruise control system in our experimental vehicle.

Increasingly, microcontrollers are being used in automotive systems to handle sophisticated control and monitoring activities. As applications become more sophisticated, their design and development becomes complex, necessitating the use of an operating system to manage the complexity and provide an abstraction for improving portability of code. This paper presents EMERALDS-OSEK, an operating system we have designed and implemented based on OSEK/VDX, an open industry standard. We present some of the features and optimizations that make EMERALDS-OSEK appropriate for small, low-cost microcontrollers typically found in automotive applications. We also present measurements of operating system performance. We find EMERALDS-OSEK to be efficient, both in terms of processing overheads and memory usage. However, we also find some parts of the OSEK standard that may be improved, and present our ideas for such improvements.

Through the use of an “Integrated Product Team” approach and new inspection techniques incorporating the latest in imaging capabilities and automation, the costs of some man-power intensive tasks can now be drastically reduced. Also, through the use of advanced eddy current techniques, the detectable size of cracks under flush-head fasteners can be reduced while maintaining reliable inspection. This article describes the evaluation and results obtained using eddy current technology to determine the minimum fasteners, Secondly, it describes the integrated efforts of engineers at Boeing DPD and Northwest Airlines in the successful application of MAUS eddy current scanning of the DC-10 circumferential and axial crow splices. The eddy current scanning greatly reduced the man-hour effort required for the existing radiographic inspection

Belt drives have long been utilized in engine applications to power accessories such as alternators, pumps, compressors and fans. The first belt drives consisted of one or more V-belts powering fixed-centered pulleys and were pre-tensioned by statically adjusting the pulley center separation distances. In recent years, such drives have been replaced by a single, flat, ‘serpentine belt’ tensioned by an ‘automatic tensioner.’ The automatic tensioner consists of a spring-loaded, dry friction damped, tensioner arm that contacts the belt through an idler pulley. The tensioner's major function is to maintain constant belt tension in the presence of changing engine speeds and accessory loads. The engine crankshaft supplies both the requisite power to drive the accessories as well as the (unwanted) dynamic excitation that can adversely affect the accessories and the noise and vibration performance of the belt.

The selection process of key engine design variables to maximize peak power subject to fuel economy and packaging objectives is formulated as an optimization problem readily solved with nonlinear programming. The merit of this approach lies not in finding a single optimal engine, but in identifying a family of optimal designs dependent on parameter changes in the constraint set. Sensitivity analysis of the optimum to packaging parameters, fuel economy parameters, and manufacturing parameters is presented and discussed in the context of product development decisions.

An experimental heat release rate analysis was conducted on a six cylinder, 12.7 liter Detroit Diesel Series 60 turbocharged engine operating under steady state conditions. The overall chemical, or gross, rate of heat release and the net apparent rate of heat release were determined from experimental measurements. The gross, time averaged, heat release rate was determined by two separate concepts/methods using exhaust gas concentration measurements from the Nicolet Rega 7000 Real Time Exhaust Gas Analyzer and the measured exhaust gas flow rate. The net apparent rate of heat release was determined from the in-cylinder pressure measurements for each of the six cylinders, averaged over 80 cycles. These pressure measurements were obtained using a VXI based Tektronix data acquisition system and LabVIEW software. A computer algorithm then computed the net apparent rate of heat release from the averaged in-cylinder pressure measurements.

This paper presents a method of balancing the cylinder to cylinder torque fluctuation of an idling engine by controlling the individual spark timing. This method has the capability to compensate for individual fuel/air imbalance that might occur for example due to miscalibration of a fuel injector. The method is based upon noncontacting crankshaft angular speed flucuations and upon a control system that regulates individual spark timing in response to imbalance in that speed variation. The theory of the method is explained and experimental verification of the method is presented for a 4 cylinder engine.

Open-Architecture Control Systems allow easy integration of control system that their elements supplied by multiple vendors. The driver behind open architecture is obtaining enhanced system performance at affordable cost. The University of Michigan started a project on open-architecture in 1988. This paper offers a short description of the project, and summarizes the impact of this new technology on the equipment supplier industry (control vendors and machine builders) and the end users of this technology.

Malfunctioning emission controls continue to be a major source of emissions from in-use vehicles. We analyze two sources of data on cars with malfunctioning emissions controls: remote sensing surveys and dynamometer tests of cars in the condition they were received. Our analysis indicates that roughly 8 percent of relatively new (2- to 5-year old), modern technology (fuel-injected) cars have malfunctioning emission controls. There is a wide range in the probability of malfunction of specific models, from zero to over 20 percent. Possible causes of high model-specific malfunction probability are poor initial design and/or manufacture.

This paper presents the theory and experimental performance of a system for detecting engine misfires in automobiles. The method is potentially suitable for meeting the California Air Resources Board (CARB) requirements under On Board Diagnostics II (OBDII) rules. The instrumentation for the present method measures (noncontacting) crankshaft instantaneous angular speed. Highly efficient signal processing algorithms permit detection of each individual misfire. The performance of the present method is expressed in terms of error rates made in detecting individual misfires. Normal operating conditions yield error rates under 10-4. Under worst case conditions consisting of light load, high RPM and rough roads with the torque converter in lockup are under 10-3.

The shape and topology optimization method using a homogenization method is a powerful design tool because it can treat topological changes of a design domain. This method was originally developed in 1988 [1] and have been studied by many researchers. However, their scope of application in real vehicle design works has been limited where a design domain and boundary conditions are very complicated. The authors have developed a powerful optimization system by adopting a general purpose finite element analysis code. A method for treating vibration problems is also discussed. A new objective function corresponding to a multi-eigenvalue optimization problem is suggested. An improved optimization algorithm is then applied to solve the problem. Applications of the optimization system to design the body and the parts of a solar car are presented.

Helmholtz resonators are widely used for the noise reduction in vehicle induction and exhaust systems. This study investigates the effect of specific cavity dimensions of these resonators theoretically, computationally and experimentally. By considering one-dimensional wave propagation through distributed masses in the connector and cavity, a closed-form expression for the transmission loss of axisymmetric configurations is presented, thereby partially eliminating the limitations of a lumped-parameter analysis. Eight resonators of fixed neck geometry and cavity volume with length-to-diameter ratios of the volume varying from 0.32 to 23.92 are studied both computationally and experimentally. The first of the two computational approaches employed in the study implements a finite difference time domain technique to solve the nonlinear governing equations of one-dimensional compressible flow.

An evaluation was conducted of a mechanical beam switching system that may be appropriate for use with HID lamps. Subjects rated the adequacy of beam change time at several rates, compared with an electrical beam changing system. The results indicate that the subjects rated the mechanical and electrical systems the same, at the shortest change time for the former. Longer change times elicited poorer ratings for the mechanical system. The change from low to high beam was rated better than the change from high to low beam in the mechanical system. This difference was statistically significant at the two slower change rates investigated.

Intelligent Vehicle-Highway Systems (IVHS) improve the operation of cars and trucks on public roads by combining information technology with road transportation technologies. The basic ideas about IVHS are by no means new but a number of converging forces have encouraged significant IVHS development in North America recently. Based on the results of a Delphi survey to project realistic future scenarios, both applied and fundamental research agenda are being formulated in a Michigan-based IVHS program to push the IVHS technologies for advanced motorist information systems and for backup vehicle controls under emergency conditions. The scope of the research agenda includes social/human elements as well as hardware and software technological systems. The Michigan research program is expected to contribute to the development of IVHS in North America, both technically and institutionally.

This paper reviews some of the methods and experience with the DRAM Program, as it has been developed for interactive simulation of realistic mechanical machinery. The Program has been made interactive by increasing solution speed and providing for output of a moving drawing of the mechanism on time shared graphic display terminals. At the same time program generality has been expanded by including effects such as Coulomb friction and impact.